Just wondering, but has anyone else had a problem with the factory nerf bars rusting at the welds? I was looking into possibly replacing them with a stainless steel version, but wasn't sure if that was the right route to go. I know I am looking at spending at least $400(most likely more) for a new pair of stainless steel ones, but is it worth the money?? :confused1

Paint Peeling from Side Assist Step (Repaint Assist Step) #03-08-61-003 - (11/04/2003)
Paint Peeling from Side Assist Step (Repaint Assist Step)
2003-2004 HUMMER H2

Condition
Some customers may comment that the side assist step has some peeling paint around the edges.

Cause
The step may have some sharp edges that the paint cannot adhere to.

Correction
Repaint the assist step following the procedure below.

Remove the assist step(s). Refer to the Assist Step Replacement Removable U Step procedure in SI (Document ID #865705).
Clean the step with soap and water.
Clean the step with wax and grease remover.
Remove paint blisters with 3M™ Roloc™ #0746.
Radius all the sharp edges with 3M™ Roloc™ Grind Disc 1396, 50 Grit.
Hand sand all edges with 150 grit. Feather edge all bare areas and chips with 180 Grit.
Feather edge all the bare areas and chips.
Prime the bare areas per 4901m "Aluminum" system.
Scuff the entire step with Scotch-Brite® General Purpose Pad-Maroon.
Clean the step with wax and grease remover.
Paint the step per 4901M-D-2003.
Reinstall the assist step.

Just wondering, but has anyone else had a problem with the factory nerf bars rusting at the welds? I was looking into possibly replacing them with a stainless steel version, but wasn't sure if that was the right route to go. I know I am looking at spending at least $400(most likely more) for a new pair of stainless steel ones, but is it worth the money?? :confused1

nerf bar (http://www.racepages.com/brand/kool_vue/nerf_bars.html) are totally lame. If you take your truck off road, you will bend them the first time you hit a rock. I ruined both of mine within 12 months of installation. Build or buy some rock sliders.